Jiangsu Zhongdi Energy Saving Technology. [Photo/WeChat account: gh_07a864197818]
Jiangsu Zhongdi Energy Saving Technology, focusing on advanced energy-saving and environmental protection equipment manufacturing, has become a model for smart factory construction.
Located in the Taixing Huangqiao Economic Development Zone, the company has achieved deep integration of enterprise resource planning, a manufacturing execution system (MES), product lifecycle management, and other systems, connecting the entire data flow, from product design, process planning, production and manufacturing to warehousing, logistics, and sales services.
Its quality traceability system based on the MES system is capable of real-time data collection and monitoring of the entire production process of products. Any quality issues can be accurately traced, reducing the defect rate by 1.4 percent and increasing the efficiency of quality issue resolution by 30 percent.
The factory of Jiangsu Zhongdi Energy Saving Technology. [Photo/WeChat account: gh_07a864197818]
The company has developed 24 typical intelligent manufacturing scenarios focusing on key areas such as production operations, energy management, and safety and environmental protection. For instance, its flexible production line design supports fast switching between multiple varieties and small batches, increasing production efficiency by 9.1 percent and the on-time delivery rate of orders by 3.2 percent.
After the implementation of smart transformation, the company's production efficiency increased by 9.1 percent, operating costs decreased by 25 percent, and overall labor productivity increased by 8.11 percent. Its products have improved energy efficiency and heat exchange performance by 15 percent to 20 percent, enhancing their market competitiveness.